Job Title: MGU E-Motor Mechanical Design Engineer Location: Concord, NC Company: GM Performance Power Units (GM PPU) Drive the Future of Formula 1 with GM PPU! We’re seeking a detail-oriented MGU E-Motor Mechanical Design Engineer to join our high-performance Formula 1 Energy Recovery System (ERS) team located in Concord, NC. In this critical role, you will drive the mechanical design and development of the Motor Generator Unit (MGU) e-motor, focusing on structural optimization, rotor-stator integration, and mechanical system reliability under extreme racing conditions. You will create precise 3D models, detailed technical drawings, and run advanced simulations using state-of-the-art CAD and CAE tools to ensure performance and mechanical integrity of the MGU components. You will collaborate closely with cross-disciplinary teams including electromagnetic engineers, electrical controls, thermal management, and manufacturing experts to optimize the mechanical-electrical integration and packaging of the MGU within the hybrid powertrain. Adhering to stringent FIA technical regulations, you will participate in prototype reviews, testing and validation programs, and iterative design improvements to deliver highly reliable and performance-driven mechanical solutions essential for competitive success. Key Responsibilities: • Lead mechanical design of MGU components, including rotors, stators, bearings, housings, and thermal interfaces. • Collaborate closely with the electromagnetic engineering team to optimize mechanical and electromagnetic integration for maximal motor performance and efficiency. • Utilize machine learning (ML) techniques and Design of Experiments (DoE) to systematically explore design variables and optimize mechanical components. • Develop designs controlling rotor dynamics to minimize eccentricity, vibration, and runout. • Perform finite element and tolerance analyses to ensure structural integrity under high-speed operation. • Support prototype development, testing, and data analysis including vibration and thermal monitoring. • Collaborate with electrical, controls, and manufacturing teams to ensure seamless system integration. • Manage design reviews, documentation, and compliance with Formula 1 technical regulations. • Drive continuous innovation by researching new materials, fabrication technologies, and mechanical design methods for motorsport electric machines. Qualifications: • Bachelor’s degree in Mechanical Engineering or related discipline with a minimum of 5 years of relevant mechanical design experience in high-speed electric motors or motorsport applications. • Alternatively, Master’s degree or PhD in Mechanical Engineering or related discipline with at least 2 years of demonstrated expertise in designing mechanical systems for electric machines or Formula 1 power units. • Proficient in 3D CAD software (CATIA, NX, or SolidWorks) and finite element analysis tools. • Strong understanding of rotor-stator dynamics, shaft alignment, and eccentricity mitigation techniques. • Experience with precision bearing selection and integration (e.g., ceramic or hybrid bearings). • Skilled in vibration analysis, dynamic balancing, and tolerance stack-up methods. • Hands-on experience with prototype testing, instrumentation, and performance data interpretation. • Knowledge of Formula 1 hybrid power unit regulations is highly desirable. • Experience or familiarity with machine learning methods for design optimization and application of Design of Experiments (DoE) to motor design problems is a plus. Desirable Skills: • Familiarity with F1 technical regulations, particularly those governing MGU components, rotor-stator integration, and power unit mechanical interfaces. • Experience with CAE/FEA tools like ANSYS for thermal-structural simulations of high-speed e-motor rotors, stators, and bearing systems under F1 operating conditions. • Hands-on experience in motorsport MGU prototyping, dynamometer testing, or cross-functional collaboration in hybrid ERS powertrains; preference for Formula SAE electric/hybrid powertrain participants. • Knowledge of advanced materials (e.g., carbon composites, titanium alloys) and manufacturing processes like composite rotor housings, high-precision CNC rotor machining, and additive manufacturing. • Knowledge of Design for Manufacture/Assembly (DFM/DFA) principles and tooling/jig design for MGU e-motor assembly and precision balancing fixtures. • Experience conducting Failure Modes and Effects Analysis (FMEA) for high-speed rotating machinery and e-motor systems to identify and mitigate design risks. • Understanding of engineering drawing standards (GD&T) and quality management systems for motorsport MGU components. • Familiarity with PLM systems (e.g., Teamcenter) for MGU design version control. Personal Attributes: • Detail-oriented with a strong commitment to precision engineering and quality. • Proactive problem solver who anticipates challenges and drives innovative solutions. • Able to work effectively under pressure in a fast-paced, deadline-driven motorsport environment. • Strong collaborator with excellent communication skills for cross-functional teamwork. • Adaptable and open to continuous learning, embracing new technologies and methodologies. • Self-motivated with a drive for excellence and continuous improvement in high-performance engineering. • Highly organized with strong time management skills to handle multiple tasks and priorities simultaneously. Drive the Future of Motorsport with GM PPU! At GM PPU, we’re not just building power units — we’re shaping the future of Formula 1 technology. Our culture of collaboration fuels creativity and innovation, empowering you to make a real impact on the track. Every idea counts, every breakthrough matters, and every team member contributes to our competitive edge. If you’re passionate about revolutionizing electric motor technology and ready to help us push the limits of performance, this is your chance to join a high-energy, cutting-edge team on a mission to dominate the grid. Your journey to F1 starts here! Apply today and become part of something extraordinary. GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit https://www.eeoc.gov/employers/upload/poster_screen_reader_optimized.pdf. Only direct hires need apply to or inquire about job postings at GM Performance Power Units. We are not accepting calls, resumes or applications from recruiting firms at this time.
See More Details >>Position Description At a Glance Legrand has an exciting opportunity for a Mechanical Engineer (Automation) to join the Electrical Wiring Systems Team in Concord, NC. The Successful candidate will be responsible for automated and manual equipment, trouble shooting, and improvements. Working individually or as part of a manufacturing team, specifies and designs new manufacturing systems, troubleshoots and improves existing automation, develops documentation packages and training for process technicians and floor personnel. What Will You Do? • Design new or improve existing automation cells for increased uptime and efficiency. • Use SolidWorks to design systems and components to be built by in house tool shop. • Specify a variety of new equipment to replace obsolete systems including material handling systems, packaging equipment, assembly machines, etc. • Design new tooling for existing processes. • Participate in cross-functional Kaizen improvement teams. • Work with production team to achieve departmental goals. • Work with maintenance to troubleshoot and problem solve production floor issues. • Perform other similar and related duties as required. Qualifications Required Skills EDUCATION: • BS in Mechanical Engineering SKILLS/KNOWELDGE/ABILITIES: • Must know SolidWorks software or be proficient in similar design package. • Must have sound technical knowledge of automated equipment. • Must have excellent mechanical skills. • Must utilize a methodical approach to problem solving and troubleshooting. • Must have skills to be hands on in the design, build, and implementation of equipment/components. • Experience programming robotics beneficial • Experience with PLC beneficial. • Experience with thermoplastic extrusion or injection molding beneficial • Requires strong organizational and time management skills, close attention to detail and be able to effectively handle multiple priorities. • Must have strong analytical and problem-solving skills as well as the ability to efficiently summarize information in an effective manner. • Must be able to work independently as well as within a variety of teams. Must be highly collaborative to ensure timely completion of projects. • Strong computer skills: proficient with word processing, spreadsheets, and e-mail. Ability to use internet and web-based resources efficiently and effectively. Company Info About Legrand Legrand is the global specialist in electrical and digital building infrastructures. Our comprehensive offering of solutions for residential, commercial, and data center markets makes us a benchmark for customers worldwide. We harness technological and societal trends with lasting impacts on buildings with the purpose of improving life by transforming the spaces where people live, work, and meet with electrical and digital infrastructures and connected solutions that are simple, innovative, and sustainable. Legrand is a global, publicly traded company listed on the Euronext (Legrand SA EPA: LR). For more information, visit www.legrandgroup.com/en About Legrand North and Central America Legrand, North & Central America (LNCA) is a leader in the AV, Lighting & Controls, Electrical, and Data Center markets. LNCA offers comprehensive medical, dental, and vision coverage, as well as distinctive benefits like a high employer 401K match, paid time off (PTO) and holiday pay, short-term and long-term disability benefit plans, above-benchmark paid maternity and parental leave, bonus opportunities in accordance with the Company's incentive plans, paid time off to volunteer, and an active/growing Employee Resource Group network. For more information, visit legrand.us About Legrand's Electrical Wiring Systems Division Legrand's Electrical Wiring Systems (EWS) division provides the most complete line of residential, commercial, and industrial electrical wiring devices in the world. Through commitment to innovation and quality, EWS maintains the position of industry leader in wire and cable management and wiring devices categories, specializing in raceways, flexible floor, open space and outdoor power solutions, wire mesh cable trays and systems, and designer switches and outlets. With this comprehensive offering, EWS serves a range of exciting vertical markets, including commercial office and commercial interior, data centers, education, healthcare, hospitality, manufacturing, mixed-use developments and residential. For more information, visit legrand.us/electrical wiring devices http://www.legrand.us http://www.youtube.com/legrandna http://www.linkedin.com/company/44580 http://twitter.com/legrandNA Equal Opportunity Employer
See More Details >>Job Title: Junior Mechanical Design Engineer - ERS Location: Concord, NC Company: GM Performance Power Units (GM PPU) Drive the Future of Formula 1 with GM PPU! We’re on the hunt for a detail-oriented Junior Mechanical Design Engineer to join our ERS (Energy Recovery System) Team in Concord, NC. In this high-stakes, high-impact role, you’ll support the design and development of critical mechanical and electromechanical components for our Formula 1 hybrid powertrain, including structural optimization and mechanical integration for the MGU (e-motor), CU-K (inverter and DC-DC), and ES (battery). Develop precise 3D models, technical drawings, and simulations using advanced CAD/CAE tools to ensure mechanical integrity under extreme racing conditions. Collaborate with cross-functional teams in electrical controls, thermal management, and manufacturing to optimize ERS packaging, mounting, and system integration while adhering to FIA technical regulations. Participate in prototype reviews, testing, and iterative improvements to deliver reliable, high-performance mechanical solutions that enable winning designs. Key Responsibilities: • Assist in the detailed design and development of mechanical components for the ERS, including packaging, mounting, and integration with power unit systems. • Support senior engineers in preparing engineering models, drawings, and simulations to validate mechanical design integrity. • Collaborate with cross-functional teams such as electrical controls, thermal management, and manufacturing to optimize design feasibility and performance. • Participate in prototype build reviews, testing, and validation to ensure components meet functional and durability targets. • Contribute to maintaining documentation and compliance with FIA technical regulations relating to ERS components. • Help identify design improvements through problem-solving and testing feedback. • Stay updated on emerging engineering technologies and tools relevant to F1 ERS development. Qualifications: • Bachelor’s degree in Mechanical Engineering or a closely related discipline. • Strong foundation in mechanical design principles including statics, dynamics, materials science, and stress analysis. • Proficiency in parametric 3D CAD software such as CATIA, NX, or SolidWorks for creating models and technical drawings. • Proficiency in GD&T (ASME Y14.5) for engineering drawings and tolerancing. • Experience with vibration, fatigue, and dynamic analysis for high-performance components. Desirable Skills: • Familiarity with F1 technical regulations, particularly those governing ERS components and power unit integration. • Experience with CAE/FEA tools like ANSYS for thermal and structural simulations in high-performance environments. • Hands-on experience in motorsport prototyping, testing processes, or cross-functional collaboration in hybrid powertrain systems; preference for Formula SAE or Formula Student program participants. • Knowledge of advanced materials (e.g., composites, lightweight alloys) and manufacturing processes like composite lay-up, CNC milling/turning, and additive manufacturing (AM). • Knowledge of Design for Manufacture/Assembly (DFM/DFA) principles and tooling/jig design for motorsport prototyping. • Understanding of engineering drawing standards and quality management systems relevant to motorsport. • Familiarity with PLM systems (e.g., Teamcenter) for version control and collaborative design workflows. Personal Attributes: • Strong analytical mindset with a passion for problem-solving and continuous improvement. • Excellent attention to detail and commitment to maintaining high quality and precision in all work. • Eagerness to learn quickly and adapt in a fast-paced, high-pressure environment. • Effective communication and teamwork skills to collaborate with multidisciplinary groups. • Self-motivated with a proactive approach to taking ownership of tasks and delivering results. Drive the Future of Motorsport with GM PPU! At GM PPU, we’re not just building power units — we’re shaping the future of Formula 1 technology. Our culture of collaboration fuels creativity and innovation, empowering you to make a real impact on the track. Every idea counts, every breakthrough matters, and every team member contributes to our competitive edge. If you’re passionate about revolutionizing electric motor technology and ready to help us push the limits of performance, this is your chance to join a high-energy, cutting-edge team on a mission to dominate the grid. Your journey to F1 starts here! Apply today and become part of something extraordinary. GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit https://www.eeoc.gov/employers/upload/poster_screen_reader_optimized.pdf. Only direct hires need apply to or inquire about job postings at GM Performance Power Units. We are not accepting calls, resumes or applications from recruiting firms at this time.
See More Details >>Embarking on a career in the mechanical trade in Concord, NC, often begins with an apprenticeship, blending practical experience with theoretical knowledge, enabling individuals to earn while they learn. Apprenticeships typically span three to four years, demanding extensive training under seasoned professionals. According to the U.S. Bureau of Labor Statistics, there are 65,280 mechanical trade professionals nationwide, with a projected 11% job growth from 2023 to 2033. Apprentices in Concord earn an average of $1,357 per week, with experienced professionals often surpassing $10,000 per month. Educational institutions, trade schools, and unions provide pathways to apprenticeships, leading to a lucrative career with strong earning potential.
