PENDING CONTRACT AWARD TASK DESCRIPTION Aircraft Mechanic I (23021): Aircraft Mechanics I must have a combination of experience to repair engines, sheet metal, structural, hydraulic, electrical, power train and general mechanical maintenance of moderate difficulty, required to meet the assigned missions. Makes repairs to aircraft and follows direction of higher graded workers. The Aircraft Mechanic I troubleshoots malfunctions in aircraft structure, landing gear, flight surfaces and controls, anti-icing, pneudraulic, engines, auxiliary power unit, and ventilation and heating systems. This mechanic repairs, replaces, and rebuilds aircraft structures, such as wings and fuselage, and functional components including rigging, surface controls, and plumbing and hydraulic units, using hand tools, power tools, machines, and equipment such as shears, sheet metal brake, welding equipment, rivet gun, and drills. This worker reads and interprets manufacturers' and airline's maintenance manuals, service bulletins, technical data, engineering data, and other specifications to determine feasibility and method of repairing or replacing malfunctioning or damaged components. Work involves replacing or repairing worn or damaged components, such as carburetors, alternators, magnetos, fuel controls, fuel pumps, oil pumps, and engine mounted gearboxes, and compressor bleed valves using hand tools, gauges, and testing equipment; removing engine from aircraft, using hoist or forklift truck, disassembling and inspecting parts for wear, cracks, security, or other defects, and repairing or replacing defective engine parts and reassembles and installs engine in aircraft. Job duties require that this mechanic adjusts, repairs, or replaces electrical wiring system and aircraft accessories, performs preflight, thru-flight, and post-flight maintenance inspections, performs miscellaneous duties to service aircraft, including flushing crankcase, cleaning screens and filters, greasing moving parts, and checking brakes. Supervises the jacking and towing of aircraft, enters in the maintenance records description of the work performed and verifies the work was performed satisfactorily, service engines and airframe components at line station making repairs, short of overhaul, required to keep aircraft in safe operating condition, specialize in work, repair and modification of structural, precision, and functional spare parts and assemblies, and specialize in engine repair. May be required to be licensed by Federal Aviation Administration. May require specialization in sheet-metal, electric work, avionics or other aircraft systems related disciplines. TASK REQUIREMENTS The Aircraft Mechanic I tasking listed below encompasses all Aircraft Mechanic I positions (General, Electrical/Avionics and Sheet Metal). The Aircraft Mechanic I duties shall include, but are not limited to: • Service, repair, and overhaul aircraft and aircraft engines to ensure airworthiness. • Troubleshoot malfunctions in aircraft structure, landing gear, flight surfaces and controls, anti-icing, hydraulic, engines, auxiliary power unit, and ventilation and heating systems. • Repair, replace, and rebuild aircraft structures, such as wings and fuselage, and functional components including rigging, surface controls, and plumbing and hydraulic units, using hand tools, power tools, machines, and equipment such as shears, sheet metal brake, welding equipment, rivet gun, and drills. • Read and interpret manufacturers and airline's maintenance manuals, service bulletins, technical data, engineering data, and other specifications to determine feasibility and method of repairing or replacing malfunctioning or damaged components. • Perform 100-hour, progressive, isochronal, phase, periodic, and other hourly or calendar inspections. • Examine engines for cracked cylinders and oil leaks and listen to operating engine to detect and diagnose malfunctions, such as sticking or burnt valves. • Inspect jet engines and components for cracks, corrosion, foreign object damage, burned areas, distortions, security, warping, wear, and missing segments. • Inspect jet engine turbine blades to detect cracks, distortion, corrosion, burn-out, security, or breaks. • Test engine operation, using testing equipment, such as ignition analyzer, compression checker, distributor timer, ammeter, and jet calibration (Jetcal) tester, to locate source of malfunction. • Replace or repair worn or damaged components, such as carburetors, alternators, magnetos, fuel controls, fuel pumps, oil pumps, engine mounted gearboxes, and compressor bleed valves using hand tools, gauges, and testing equipment. • Remove engine from aircraft, using hoist or forklift truck. • Disassemble and inspect parts for wear, cracks, and airworthiness. • Repair or replace defective engine parts and reassembles and installs engine in aircraft. • Adjust, repair, or replace electrical wiring system and aircraft accessories. • Perform preflight, thru-flight, and post-flight maintenance inspections. • Perform miscellaneous duties to service aircraft, including flushing crankcase, cleaning screens and filters, greasing moving parts, and checking brakes. • Supervise the jacking and towing of aircraft. • Enter in the maintenance record description of the work performed and verify the work was performed satisfactorily. • May service engines and airframe components at line station making repairs, short of overhaul, required to keep aircraft in safe operating condition. • May specialize in work, repair and modification of structural, precision, and functional spare parts and assemblies, and may specialize in engine repair. • Provide technical direction to Aircraft Mechanic Helpers and Aircraft Workers. • Document maintenance as per Quality Assurance (QA) and established regulatory requirements. • Maintain high state of cleanliness and utilize a clean-as-you-go process when executing maintenance duties. • Perform regular Foreign Object Damage (FOD) walk-downs. • Maintain situational awareness and mitigate risks. • Comply with processes and procedures as per DHS/Department of Defense (DoD) documents and • Maintain and control tools. Report missing, lost, found, or unattended tools to the on-site supervisor immediately upon discovery. Inventory and inspect tools on a regular basis and identify when to replace worn or broken tools. • Clean work area as necessary, assuring all flammable or otherwise hazardous materials are properly stored; handle and dispose of hazardous materials in accordance with applicable laws and regulatory requirements. • Comply with safety rules and procedures and perform work in a manner that enhances the safety of the work Promptly report accidents, injuries, safety violations, and/or unsafe practices or procedures to the on-site supervisor. • Use Government computer system to access various technical references for airframe repairs and Government training requirements. • Provide satisfactory customer service. • Performs other duties as assigned. BASIC QUALIFICATIONS Aircraft Mechanic I (Sheet Metal) All the qualifications listed below are required for this position: • Four (4) years of documented experience performing aircraft maintenance on DHS/DoD aircraft platforms. Experience shall be in the platform where the position is located as follows: • MRR – H60 experience, other rotary wing may be accepted on a case-by-case basis. • IOD – Any combination of the experience above is acceptable. • Ability to perform sheet metal, plastic, and composite depot level repairs on DHS and/or DOD • rotary-wing aircraft. • Ability to perform major airframe repairs or modifications. • Ability to use of applicable airframe repair procedures and/or DHS/DOD engineering approved procedures in performance of tasks resulting in safe, mission ready aircraft. • Experience in performing airframe repairs that utilize various glues, resins, fiberglass, epoxy, pro- seal and/or other chemical reactive consumables as per applicable aircraft technical references. • Experience in reading and interpreting drawings. • Ability to form, shape, and fabricate aircraft stringers, bulkheads, access panels, doublers, inspection plates, box-beams, fairings/cowlings for fuselage applications and on primary flight control surfaces. • High school diploma or equivalent (unless higher education is required for a particular job category). • Ability to read, write, speak and understand English fluently. • Shall be citizens of the U.S. • Possess computer skills to include a basic knowledge sufficient to complete internet searches and prepare/edit documents utilizing word processing or spreadsheet applications. • Shall be capable of performing tasks that frequently require lifting, reaching, bending, walking, pulling, sitting, standing, crouching, stooping, kneeling, and stretching for prolonged periods of time. • Shall be capable of performing tasks in cramped, awkward, and strained positions and/or climbing up and down ladders, work platforms, scaffolding, and aircraft structures. • Shall be capable of carrying items up to 40 pounds and on heavier items shall seek assistance of other workers or weightlifting devices. • Shall be capable of using cumbersome Personal Protective Equipment (PPE) for Hazardous Material (HAZMAT) operations. • Must be able to work 1st or 2nd shift as required. • Have an investigation completed at a National Agency Check with Inquiries (NACI) level or higher and obtain fingerprints. Sheet Metal Assessments (I, II, III) • Assessment 1 will consist of solid rivet identification and installation. How to identify and gauge fasteners such as hi-locks and huck b-100's for installation. How to use pneumatic drills, 3x and 4x rivet guns, rivet sets, grinders and basic hand tools. How to select and use pneumatic guns for the installation of blind fasteners. How to identify the metal alloys used to repair aircraft and associated parts. All tools and associated materials will be provided by the USCG to perform the task. The assessment will be evaluated as pass or fail. The Government Point of Contact (POC) will notify the contractor of the results of this test no later than the close of the business day the test is administered. If the assessment is failed, the person will be removed from consideration for the position. • Assessment II will consist of the fabrication of an aluminum aircraft skin, the fabrication of an aluminum doubler, cutting an accurately placed center hole in an aircraft skin, ability to ¼” radius a corner, fabrication of fillers, rivet pattern layout, ability to maintain edge distance, the deburring of all drilled holes, ability to properly use counter sink fasteners, and finally the assembly of the all the pieces using rivet MS20426AD5. • Assessment III will consist of the fabrication of an titanium aircraft skin, the fabrication of an titanium doubler, cutting an accurately placed center hole in an aircraft skin, ability to ¼” radius a corner, fabrication of fillers, rivet pattern layout, ability to maintain edge distance, the deburring of all drilled holes, ability to properly use counter sink fasteners, and finally the assembly of the all the pieces using rivet MS20615-5M. Compensation $41.98/year Other Compensation The Company and the employees will share the cost of medical and dental insurance coverage for full time active employees (75% Company/25% Employee) IAW CBA. Employees may elect to waive medical and dental insurance coverage with proof of insurance and elect to receive $4.25 per hour for each hour paid up to 40 hours per week. Benefits Employees are offered medical, dental, vision, and basic life insurance. Employees are able to enroll in KAI's 401k plan. Employees accrue a minimum of 5.54 hours vacation time bi-weekly IAW CBA. Employment is contingent on (a) your ability to provide appropriate proof of your identity and eligibility to work in the United States; (b) your references and any background check being satisfactory to the Company; (c) you successfully passing a pre-employment drug test; and (d) your ability to get a required clearance by your effective start date, if needed; and (e) KAI commencing performance on this contract. Equal Opportunity Employer Disability/Vets
See More Details >>Innovative Consulting & Management Services (ICMS) is a Professional & Technical Management Consulting firm with over 20 years of consulting experience. We offer technical professional services to Federal and State Governments, and Commercial clients. ICMS is a Small Business and Certified HUBZone employer. We deliver value to our clients by combining deep industry knowledge with strong functional capabilities. Our focus is to manage cost-effective programs while at the same time mitigating risk and improving results. Our success is about teamwork, a coordinated effort from all disciplines, from clients to consultants and most important, it’s about delivering on our commitments. ICMS is seeking an Aircraft Mechanic I – Sheet Metal (Night Shift) to provide aircraft maintenance services to the U.S. Department of Homeland Security (DHS, U.S. Coast Guard (USCG), Aviation Logistics Center (ALC) for the Medium Range Surveillance (MRS) Product Line. To ensure that aircraft remain in top condition, ALC currently completes program depot maintenance (PDM) (described as a total overhaul of an airframe) every four (4) years on each of the USCG’s aircraft. During the overhaul process, any required repairs, modifications, and/or upgrades are also completed during this process. ALC may also complete overhauls and repairs for various other Government aircraft and components. In support of the USCG’s PDM program, the USCG requires Aircraft Maintenance Services (AMS) for aircraft, components, Ground Support Equipment (GSE) and various other parts and components in support of USCG aviation. For this position, the specific aircraft that will be maintained will include the USCG HC-144 A/B and HC-27J. Essential Duties and Responsibilities: The primary responsibilities of the position will include but not limited to: • Documents maintenance as per Quality Assurance (QA) and established regulatory requirements • Maintains high state of cleanliness and utilize a clean-as-you-go process when executing maintenance duties • Performs regular Foreign Object Damage (FOD) walk-downs • Maintains situational awareness and mitigate risks • Complies with processes and procedures as per DHS/Department of Defense (DoD) documents and publications • Maintains and controls tools. Reports missing, lost, found, or unattended tools to the site supervisor immediately upon discovery Inventory and inspect tools IAW ALC INST 13600.1 on a regular basis and identify when to replace worn or broken tools. • Cleans work area as necessary, assuring all flammable or otherwise hazardous materials are properly stored; handles and disposes of hazardous materials in accordance with applicable laws and regulatory requirements • Complies with safety rules and procedures and performs work in a manner that enhances the safety of the work area. Promptly reports accidents, injuries, safety violations, and/or unsafe practices or procedures to the site supervisor • Uses Government computer system to access various technical references for airframe repairs and Government training requirements • Provides satisfactory customer service • Services, repairs, and overhauls aircraft to ensure airworthiness • Troubleshoots malfunctions in aircraft structure, landing gear, flight surfaces and controls, anti-icing, pneumatic, engines, auxiliary power unit, propellers and propeller gearboxes, ventilation, and heating systems. • Repairs, replaces, and rebuilds aircraft structures, such as wings and fuselage, and functional components including rigging, surface controls, and plumbing and hydraulic units, using hand tools, power tools, machines, and equipment such as shears, sheet metal brake, welding equipment, rivet gun, and drills • Reads and interprets manufacturer’s and airline’s maintenance manuals, service bulletins, technical data, engineering data, and other specifications to determine feasibility and method of repairing or replacing malfunctioning or damaged components • Performs progressive, isochronal, phase, periodic, and other hourly or calendar inspections • Examines engines for any abnormalities IAW the OEM’s maintenance manual such as engine/hydraulic leaks, general wear and tear, chaffing lubrication line, electrical harnesses and other components associated with the engine • Examines the propeller system for delaminated, damaged, chipped, or worn propeller blades. Also inspect the propeller gearbox for any abnormalities IAW the OEM’s maintenance manual such as lubrication leaks, general wear and tear, chaffing lubrication line, electrical harnesses and other components associated with the propeller system. • Inspect jet engines and components for cracks, corrosion, foreign object damage, burned areas, distortions, security, warping, wear, and missing segments • Inspects jet engine turbine blades to detect cracks, distortion, corrosion, burn-out, security, or breaks • Replaces or repairs worn or damaged components, alternators, fuel controls, fuel pumps, oil pumps, engine mounted gearboxes, and compressor bleed valves using hand tools, gauges, and testing equipment • Removes engine from aircraft, using hoist or forklift truck • Disassembles and inspects parts for wear, cracks, and airworthiness • Repairs or replaces defective engine parts and reassembles and installs engine in aircraft • Adjusts, repairs, or replaces electrical wiring system and aircraft accessories • Performs preflight, thru-flight, and post-flight maintenance inspections • Performs miscellaneous duties to service aircraft, including flushing gearboxes, cleaning screens and filters, greasing moving parts, and checking brakes • Supervises the jacking and towing of aircraft • Enters in the maintenance record description of the work performed and verify the work was performed satisfactorily • May service engines and airframe components at line station making repairs, short of overhaul, required to keep aircraft in safe operating condition • May specialize in work, repair and modification of structural, precision, and functional spare parts and assemblies, and may specialize in line maintenance engine repair • Provides technical direction to Aircraft Mechanic Helpers and Aircraft Workers • Ability to perform sheet metal, plastic, and composite depot level repairs on fixed or rotary wing aircraft • Ability to perform major airframe repairs or modifications • Ability to use applicable airframe repair procedures and/or DHS/DOD engineering approved procedures in performance of tasks resulting in safe, mission ready aircraft • Experience in performing airframe repairs that utilize various glues, resins, fiberglass, epoxy, pro-seal and/or other chemical reactive consumables as per applicable aircraft technical references • Experience in reading and interpreting drawings • Ability to form, shape, and fabricate aircraft stringers, bulkheads, access panels, doublers, inspection plates, box-beams, fairings/cowlings for fuselage applications and on primary flight control surfaces. Requirements • Shall be citizens of the U.S. • High school diploma or equivalent • Four (4) years of documented experience performing aircraft maintenance on fixed or rotary wing aircraft or demonstrated experience performing aircraft maintenance as an Aircraft Helper on this contract • Four (4) years of documented experience performing aircraft sheet metal repairs on fixed or rotary wing aircraft • Ability to operate all GSE equipment associated with fixed wing airframes (scissor lift, etc.) • Gas Free Engineer qualified • Forklift qualified • Ability to read, write, speak, and understand English fluently • Possess computer skills to include a basic knowledge sufficient to complete internet searches and prepare/edit documents utilizing word processing or spreadsheet applications • Shall be capable of using cumbersome Personal Protective Equipment (PPE) for Hazardous Material (HAZMAT) operations. Physical Requirements: • Shall be capable of performing tasks that frequently require lifting, reaching, bending, walking, pulling, sitting, standing, crouching, stooping, kneeling, and stretching for prolonged periods of time. • Shall be capable of performing tasks in cramped, awkward, and strained positions and/or climbing up and down ladders, work platforms, scaffolding, and aircraft structures. • Shall be capable of carrying items up to 40 pounds and on heavier items shall seek assistance of other workers or weightlifting devices. Full-time Night Shift: Monday-Thursday 3:30pm-12:00am Friday 2:30pm - 11:00 pm Pay Rate: $41.77/hr. - including $1.00/hr. (night shift differential) Benefits: • Health & Welfare Benefits as covered by the Collective Bargaining Agreement • Medical, Dental, Vision Insurance • Life and Accidental AD&D Insurance • 401K Retirement plan • Generous sick and vacation leave based on seniority ICMS is an Equal Opportunity Employer: Qualified applicants are considered for employment without regard to race, color, religion, age, sex, national origin, disability or veteran status, genetics, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws. Job Types: Full-time, Contract Pay: $42.77 per hour Expected hours: 40 per week Benefits: • 401(k) matching • Dental insurance • Health insurance • Life insurance • Paid time off • Retirement plan • Vision insurance Schedule: • 8 hour shift • Day shift • Monday to Friday • Night shift • Overnight shift Ability to Commute: • Elizabeth City, NC 27909 (Required) Ability to Relocate: • Elizabeth City, NC 27909: Relocate before starting work (Required) Work Location: In person
See More Details >>About COA: College of The Albemarle, located in Elizabeth City, North Carolina, is the state's first community college, founded in 1961. We strive to transform lives by inspiring and empowering individuals and communities of our seven-county service area. Through our four locations, we provide quality college transfer and career and technical education to residents in northeast North Carolina. Description College of The Albemarle welcomes applications from individuals interested in an adjunct (part-time) Instructor, Marine Sheet Metal position. Part-time and/or substitute instructor appointments are made on a semester-by-semester and/or as needed basis. Positions are not benefit eligible. The candidate should have the ability to accommodate a flexible working schedule and limited travel within the service area. This job posting will serve as a pool of applicants from which the hiring manager may consult as needs arise. Applicants must complete the online application in its entirety, including an unofficial copy of their college transcript. Applications will remain active for 12 months. ______________________________________________________________ Currently seeking instructors with experience in sheet metal mechanics, layout, general skills including blueprint reading, using hand and power tools, measurement, safe work practices and employability skills. The role of the Instructor, Sheet Metal (Part-Time) is to provide knowledge in his/her field of expertise and to promote various student-centered learning activities that will stimulate an interest and motivate students to pursue marine sheet metal trade careers. The Instructor, Sheet Metal (Part-Time) receives supervision from the Program Coordinator, EDA Grant. Examples of Duties • Implement college and EDA grant goals as related to instructional area. • Prepare, teach, and evaluate courses in all aspects of marine trade topic and related topics. • Use various teaching strategies, learning styles and delivery methods to support student success. • Remain current with industry technology, standards, trends and software. • Maintain accurate records of students' attendance and performance. • Participate and make recommendations in the development of new course and program applications in conjunction with the Program Coordinator. • Incorporate retention strategies to encourage student/program completion. • Assess, prioritize and manage equipment and supplies for the program and monitor the security of the program's equipment. • Maintain a hazard-free environment and practice safety in lab(s) or classroom. • Perform other duties as assigned. Typical Qualifications Required: • High school diploma or equivalent with at least two years of work experience or specialized training at the level required to meet professional preparation of assigned area of instruction. • Must be able to lift at least 25lbs. Preferred: • Certificate, Diploma, or Associate's degree in a Marine Trade Technology, or closely related field of study from a regionally accredited college or university. Completed path through apprenticeship to journeyman at a shipyard is also a plus. • Five years of industry experience. • Teaching experience. • OSHA certified. Knowledge, Skills & Abilities Knowledge of: • The use of multi-media technology and computers. • The community college system and a commitment to its mission. • COA's mission and a commitment to it. Ability to: • Communicate effectively both orally and in writing. Skills: • Excellent communication, interpersonal, and organizational skills. • Organizational and time management skills. College of The Albemarle is an Equal Opportunity Employer and seeks candidates who reflect the diversity of our region. In striving to create and sustain a welcoming learning community for all members, employment decisions shall be made without regard to race, national origin, color, religion, sex, disability, age or political affiliation. Employment with College of The Albemarle is contingent upon the satisfactory results of background and reference checks. College of The Albemarle does not provide work visa sponsorships. To be considered for employment, applicants must be permitted to legally work in the United States without employer sponsorship. College of The Albemarle (COA) is committed to providing equal opportunity in admissions, education, and employment. COA prohibits discrimination or harassment based on race, color, national origin, sex, age, religion, disability, veteran status, genetic information, or any status protected by law. Inquiries regarding non-discrimination policies may be directed to: Employees: Ella Fields-Bunch, Director, Human Resources | 252-335-0821 ext. 2236 | ella_bunch44@albemarle.edu Students: Kris Burris, Vice-President, Student Success and Enrollment Management | 252-335-0821 ext. 2251 | kris_burris76@albemarle.edu
See More Details >>Becoming a sheet metal worker in Elizabeth City, NC typically starts with an apprenticeship, which combines hands-on experience with classroom learning, allowing individuals to earn while they learn. Apprenticeships last about four to five years, requiring many hours of training under licensed professionals. The U.S. Bureau of Labor Statistics reports 126,200 sheet metal workers nationwide, with a projected job growth of 0.2% from 2022 to 2032. Apprentices earn an average of $800 per week in Elizabeth City, with the potential to earn over $44,000 annually for experienced professionals. Trade schools, unions, and platforms like Guild help aspiring sheet metal workers find apprenticeship opportunities, leading to a career with strong earning potential.
